ISO/TS 16949:2009   |   ISO 9001:2008

Our Excellence

Infrastructure


Machining


Machinery installed at the facilities –
  • CNC Turning Centers - upto 1.2 m in length and 400 dia
  • Copy Turning
  • Facing and centering
  • Broaching
  • Hobbing – Conventional & CNC
  • Gear Shapers & Shavers (Conventional & CNC)
  • Induction hardening – Conventional & CNC (Medium & High frequency for Bull Gear, Axles, Shafts and Non Gears)
  • Gas Carburizing & Sealed Quench Furnace (2 nos of 1200 kg each G.Wt)
  • Hardening & Tempering
  • Grinding - Internal & External (Conventional & CNC – upto DIN 6 quality)
  • SPM’s
  • HMC’s & VMC’s
  • In – house re-sharpening of broach, hob and shaving cutters
  • Sharpening and Inspection of cutting tools
  • Shot Blasting and Shot Peening Machine

Standard room & testing facilities –
  • CNC CMM machine
  • Mitutoyo contour measuring machine
  • Lead and profile testers
  • Carl Zeiss Lead/ Profile & Profile Tester
  • Gear rolling testers & SURFACE Finish Tester Metallurgical microscope with image analyzer.
  • Micro hardness tester
  • Rockwell hardness tester.


Forging


Production facilities – Closed Die forging, Open forging, Upset Forging
  • Steel – Carbon and Alloy
  • Standards – DIN / ANSI / EN / ASTM / JIS etc.
  • Hydraulic Hammers – 1 to 6.25 tons
  • Pneumatic Hammers – 1 to 3.5 tons
  • Belt drop Hammers – 1 to 2.5 tons
  • Upsetter 3 inches to 6 inches
  • Ring Rolling Machine
  • Design cell using CAD/CAM facilities
  • Induction Heaters for forging
  • In house production of forging tools and dies by VMC’s.
Our in-house heat treatment capabilities enhance the total control over the manufacture of quality forgings which includes :
  • Gas fired Normalising & Hardening and Tempering
  • ISO Thermal Annealing
  • Stress Relieving
Metallurgical laboratory facilities
  • Full range of Hardness Testers
  • Jominy Apparatus
  • Carbon – Sulphur Apparatus
  • Microscope with camera and image analyzer
  • Magnaflux for crack detection
  • Accept & Reject Chutes
  • Pyrometers
  • Spectrometers