Machining

Machinery installed at the facilities –

• CNC Turning Centers - upto 1.2 m in length and 400 dia
• Copy Turning
• Facing and centering
• Broaching
• Hobbing – Conventional & CNC
• Gear Shapers & Shavers (Conventional & CNC)
• Induction hardening – Conventional & CNC (Medium & High frequency for Bull Gear, Axles, Shafts and Non Gears)
• Gas Carburizing & Sealed Quench Furnace (2 nos of 1200 kg each G.Wt)
• Hardening & Tempering
• Grinding - Internal & External (Conventional & CNC – upto DIN 6 quality)
• SPM’s
• HMC’s & VMC’s
• In – house re-sharpening of broach, hob and shaving cutters
• Sharpening and Inspection of cutting tools
• Shot Blasting and Shot Peening Machine

Standard room & testing facilities –

• CNC CMM machine
• Mitutoyo contour measuring machine
• Lead and profile testers
• Carl Zeiss Lead/ Profile & Profile Tester
• Gear rolling testers & SURFACE Finish Tester Metallurgical microscope with image analyzer.
• Micro hardness tester
• Rockwell hardness tester.

Forging

Production facilities – Closed Die forging, Open forging, Upset Forging

• Steel – Carbon and Alloy
• Standards – DIN / ANSI / EN / ASTM / JIS etc.
• Hydraulic Hammers – 1 to 6.25 tons
• Pneumatic Hammers – 1 to 3.5 tons
• Belt drop Hammers – 1 to 2.5 tons
• Upsetter 3 inches to 6 inches
• Ring Rolling Machine
• Design cell using CAD/CAM facilities
• Induction Heaters for forging
• In house production of forging tools and dies by VMC’s.

Our in-house heat treatment capabilities enhance the total control over the manufacture of quality forgings which includes :

• Gas fired Normalising & Hardening and Tempering
• ISO Thermal Annealing
• Stress Relieving

Metallurgical laboratory facilities

• Full range of Hardness Testers
• Jominy Apparatus
• Carbon – Sulphur Apparatus
• Microscope with camera and image analyzer
• Magnaflux for crack detection
• Accept & Reject Chutes
• Pyrometers
• Spectrometers